William C. Brown on Free-Space MW Power Transmission System

Cover 1
Title Page 3
Report Metadata 5
Table of Contents 7
List of Illustrations 9
Figure 1-1. First experiment in the efficient transfer of power by means of microwaves 21
Figure 1-2. Microwave powered helicopter in flight 18. 28 meters above a transmitting antenna 22
Figure 1-3. The first rectenna. Conceived at Raytheon Company 26
Figure 1-4. The special rectenna made for the first microwave-powered helicopter. 28
Figure 1-5. Greatly improved rectenna made from improved diodes (HP2900) which are commercially available. 28
Figure 1-6. Test set-up of microwave power transmission system at Marshall Space Flight Center in 1970 29
Figure 1-7. Close-up view of first rectenna developed by Raytheon under MSFC contract 30
Figure 1-8. Experimental set-up comprised of dual-mode horn and improved rectenn 32
Figure 1-9. Sketch of the Marshall Space Flight Center rectenna which was constructed in spring of 1974 33
Figure 1-10. Photograph of the MSFC rectenna constructed in 1974 under test. 33
Figure 1-11. Simplified Electrical Schematic for the rectenna element used in the RXCV receiving array at the Venus site of the JPL Goldstone facility 34
Figure 1-12. Photograph of rectenna element designed for JPL RXCV demonstration at Goldstone 34
Figure 1-13. Photograph of the microwave power transmission system at the Raytheon Co. in which a certified overall DC to DC efficiency of 54% was obtained in March 1975 36
Figure 1-14. Distribution of system and subsystem efficiencies (measured and estimated) in the experiment to obtain a certified measurement 36
Figure 1-15. Photo of the 24. 5 Square Meter Rectenna at the Venus Site of the Goldstone Facility of the Jet Propulsion Laboratory. 37
Figure 1-16. Progress in rectenna element efficiency as a function of time 39
Figure 2-1. The Rectenna Element Test Arrangement Utilizing the Expanded Waveguide Test Fixture. 43
Figure 2-2. The Rectenna Element Test Arrangement Utilizing the Test Fixture with RF Ground Plane 44
Figure 2-3. Close-up View of the "Split" Rectenna Element Mounted on the Ground-Plane Test Fixture. 45
Figure 2-4. Diagram of the Arrangement for Measuring Diode Losses 45
Figure 2-5. View of the Back Side of the Ground-Plane Test Fixture 46
Figure 2-6. Schematic Arrangement of Test Equipment for Calibration of Incident Microwave Power 48
Figure 2-7. Typical Calibration Curve 51
Figure 2-8. Zero Drift on Thermistor Bridge 51
Figure 2-9. Transient Response of Thermistor Bridge to step function of DC Power Input 52
Figure 2-10. The DC power output, losses in the microwave diode, and losses in the input filter circuit 56
Figure 2-11. Simplified Math-Model Schematic Diagram for Interpreting Computer-simulation 60
Figure 2-12. Time Behavior of Input Current to Rectenna Element 61
Figure 2-13<Time Behavior of Input Voltage to Rectenna Element 61
Figure 2-14. Comparison of Computer Simulation Computations of Efficiency, Diode Losses, and Circuit Losses with those obtained experimentally 64
Figure 3-1. A summary of the efficiencies achieved with various new rectenna and diode configurations 67
Figure 3-2. Rectenna Element Test Vehicle 70
Figure 3-3. RXCV Rectenna Element modified to provide higher characteristic impedance 72
Figure 3-4. Expanded waveguide section modified to permit testing of rectenna element 72
Figure 4-1. Comparison Between Voltage Current Chara 83
Figure 4-2. Diode Matrix and Manufacturing Sequence 86
Figure 4-3. Diode Life Test Results 90
Figure 5-1. Proposed design of Rectenna motivated by environmental protection and cost considerations. 92
Figure 5-2. Physical construction of two-plane rectenna 92
Figure 5-3. Basic core structure design illustrating the joining of individual rectenna elements 94
Figure 5-4. Proposed method of continuous fabrication of the core assembly of rectenna elements. 95
Figure 5-5. A mechanical mockup of the proposed design of Figure 5-1 95
Figure 5-6. Artists' concept of a moving rectenna factory. Materials brought in at one end of factory are basic ingredients to high speed automated manufacture and assembly of rectenna panels 97
Figure 5-7. Suggested assembly method in which staked-in ceramic pins provide the dual function of assembling the rectenna element and behaving 99
Figure 5-8. Schematic electrical drawing showing how the sections of parallel diodes are connected in series to build up to the desired voltage level 99
Figure 5-9. Fabricated Metal Shield Halves Which Will Support and Shield, Both Electrically and Environmentally 102
Figure 5-10. Completed rectenna fore-plane assembly 102
Figure 5-11. Input admittance to the foreplane rectenna element measured at the junction of the half-wave dipole to the low-pass filter section. 107
Figure 5-12. The test set-up for checking the foreplane type of rectenna array. 109
Figure 5-13. Schematic Showing that all Rectenna Elements are Parts of Sets 111
Figure 5-14. The average DC power output per element in a set of elements is plotted 112
Figure 5-15. Experimentally observed power output of the 5-element foreplane structure is compared with predicted power 112
Figure 5-16. The power output of the foreplane structure and other sets of rectenna elements 114
Figure 5-17. Agreement between experimentally measured DC power from the foreplane structure and predicted value 115
Figure 5-18. VSWR ratio and min position as a function of the DC load resistance of the foreplane 115
Figure 5-19. Rectenna Edge to Horn Mouth Spacing 67 Inches 117
Figure 7-1. Sketch of Recommended System 127
Summary 17
1.0 Introduction 19
1.1 Description of free-space power transmission by microwave beam and its early development 19
1.2 Major Microwave Collector-Converter Technology Developments 24
1.3 Progress in Rectenna Efficiency Using Progress in Rectenna Element Efficiency as an Index 35
1.4 The Energy Problem and the Solar Power Satellite Concept as Factors in Determining the Extent and Direction of Rectenna Development 38
1.5 Objectives of the Technology Development Reported Upon in this Report 40
2.0 Improvement in techniques for measuring the efficiency and losses of rectenna elements 41
2.1 Introduction 41
2.2 Techniques for Measuring the Efficiency and Losses of Rectenna Elements 42
2. 2. 1 Measurement Equipment 42
2.2. 2 Calibration of Microwave Power Input 42
2. 2. 3 Measurement of Diode Losses 49
2.2.4 A Check on Measurement Accuracies by Balancing Measurements of Input Microwave Power Against the Sum of the Measurements of DC Power Output, Diode Losses, and Circuit Losses 50
2.3 The Development of a Mathematical Model of the Rectenna Element Together with Computer Simulation Program and its Use 57
2.3.1 Introduction 57
2.3.2 Mathematical Model of the Rectenna Element 59
2. 3.3 A Representative Set of Data Resulting from the Use of theComputer Simulation Program 59
2.4 Agreement of Computer Simulation Data with Experimental Measurements. 63
2.4.1 Comparison of Simulated Efficiency and Losses with Those Measured Experimentally 63
3.0 Rectenna element circuit modifications 65
3.1 Introduction 65
3. 2 Circuit Modifications to permit more efficient operation at reduced MW power input levels. 65
3.2.1 Introduction and summary of results 65
3.2.2 The Design and Construction of Circuits for more efficient operation at lower power levels 66
3.2.3 Other Approaches to Efficient Operation at Lower Power Levels 74
3.3 Initial Effort in Integration of Rectenna Element into a Two Plane Structure 74
3.4 The Reduction of Second and Third Harmonic Radiation with the use of Stub Lines 75
3.5 Reduction in radiated harmonic power by metallic shielding 77
3.6 Improvement in the efficiency and in the consistency of efficiency measurements by refinements in the construction of the RXCV rec- tenna element. 77
4.0 Schottky Barrier diode development 80
4.1 The Diode Design and Construction Matrix 84
4.2 Life Test on Rectenna Elements and Diodes 85
5.0 The longe range objective: SPS/SSPS DEPLOYMENT, Integration of improved diodes and circuits into a design compatible with 91
5.1 Introduction 91
5.2 Outline of a Production Process for the SSPS Rectenna 93
5.3 Interrelationships Between the Losses in DC Bussing, the Cross Section of the DC Busses, the DC Power Collected by Each Element, the Density of the Rectenna Elements, and the Required DC Output Voltage Level 98
5.4 The Design and Construction of the 5-element Foreplane 100
5.4.1 Considerations in the Design of the Outer Metallic Shield 101
5.4.2 Considerations in the Design of the Core Assembly 104
5.5 Tests of the Separate Rectenna Elements in the Foreplane Structure with the use of the Expanded Waveguide Fixture 105
5.6 Smith Chart Presentation of Reflection Data 105
5.7 Test of the 5-element Foreplane as an Integrated Part of a Larger Array 108
6.0 Summary of Results 118
7.0 Concluding remarks and recommendations 126
APPENDIX A: Development of a computer simulation program for the RXCV rectenna element 128
APPENDIX B: References 162

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